Manufacturing Solution

Manufacturing digital transformation,
integrating data and production

When ERP, Excel, BOM, inventory, and shop-floor data live in silos, we start from your existing systems and data to gradually integrate workflows and build a more consistent manufacturing management environment.

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Keep your existing ERP and dataPoC validation in 2–6 weeksExpand from a single process
Self-Check · Common Pain Points

Common data and process issues in manufacturing

When data is scattered across systems and processes depend on manual handoffs, problems rarely come from a single system alone.

01ISSUE

Scattered data

ERP, Excel, and departmental data are managed separately — the same information lives in different systems and is hard to keep consistent.

Typical scenarioQuotes, orders, and inventory sit in different systems; lookups require repeated checks and manual reconciliation.
02ISSUE

Process gaps

Orders, production, procurement, and inventory are managed separately; cross-team work relies on manual handoffs and tracking.

Typical scenarioBOM, material requirements, and work-order status sit in different flows; teams manually consolidate and confirm across departments.
03ISSUE

Legacy system limits

Constrained by existing ERP or legacy architecture, new management needs are hard to extend.

Typical scenarioConnecting new tools or building new workflows is limited by data formats and system interfaces.
Our Approach · Rollout Rhythm

Build digital workflows step by step

Starting from existing systems, we identify the processes and data that need improvement most, then validate, integrate, and extend gradually.

STEP 01

Map existing systems and data

Inventory ERP, Excel, databases, and shop-floor data; clarify sources, process relationships, and integration needs while preserving systems you can build on.

STEP 02

Validate direction with PoC

Start from a clear process or departmental need; use PoC to quickly validate real usage and feasibility, then expand based on results.

STEP 03

AI in production

Once data structure and processes stabilize, introduce AI for search, summarization, anomaly analysis, and forecasting in real work scenarios.

Our Capability · Core Strengths

Manufacturing data integration and process management

Connect customer, order, product, inventory, and production data so scattered information flows into real workflows.

Manufacturing CRM

Integrate customer, quote, order, and service data for centralized sales and account management.

CRM · Sales

Digiwin ERP / legacy data integration

Integrate scattered system data and sync to third-party platforms for centralized order and production visibility.

ERP · Integration

BOM and product data management

Manage multi-level BOMs and product versions; connect orders, inventory, and procurement to reduce manual checks.

BOM · PLM

Inventory and materials

Integrate inventory, materials, and warehouse data for stock status, safety stock, and material requirements.

Inventory · WMS

Shop-floor reporting (MES)

Use tablets and QR codes to record start, pause, completion, and quantities; sync shop-floor data in real time.

MES · Shop Floor

IoT and hardware data integration

Integrate machine, sensor, and scanner data and feed it back to a unified management interface.

IoT · Hardware
Our Integration · Integration Strengths

Our integration capabilities

Starting from your existing systems and data, we integrate software, processes, and shop-floor devices into a sustainable data environment.

Multi-source data integration

ERP, Excel, CSV, API, databases, and hardware — structured and normalized into a consistent data foundation.

AI in practice

From data preparation and model selection to workflow rollout — AI for search, analysis, and forecasting in manufacturing.

Rapid PoC validation

Plan phased PoCs around real needs; validate process and application feasibility before deciding scope.

Software and hardware integration

Integrate machines, sensors, and shop-floor devices with low-code tools for data capture and management with less development burden.

FAQ

Questions you may have before starting

We already use Digiwin ERP — do we need to rebuild everything?

Not necessarily. Keep your existing Digiwin ERP and connect or migrate needed data to third-party platforms to extend management and data applications.

Can we integrate ERP, Excel, and other system data?

Yes. We organize and connect data by source and format — ERP, Excel, databases, APIs — to build a consistent data environment.

What problems can manufacturing CRM solve?

Centralize customers, quotes, orders, and service records; reduce data scattered in Excel or chat apps; improve cross-team visibility.

Can BOM, inventory, and production data be managed together?

Yes. Connect BOM, inventory, procurement, and production data by your workflows to reduce manual checks and centralize related information.

Can MES reporting be tailored to our shop-floor process?

Yes. Design reporting around actual work — tablets, QR codes, and records for start, pause, completion, and quantities.

Can we integrate IoT data from legacy machines without APIs?

It depends on device interfaces and how data can be captured. We assess your equipment and plan suitable capture and integration approaches.

Where should manufacturing AI start?

Start with search, report summarization, anomaly analysis, or inventory forecasting — then expand based on your data and needs.

How long does PoC validation usually take?

Depends on scope, data sources, and integration complexity. Most PoCs complete a first validation in 2–6 weeks, focused on one process or scenario before planning rollout.

Free Consultation

Not sure whether to start with ERP, CRM,
or BOM?

Whether data is scattered across systems or your ERP has been in use for years, we can start by mapping current processes and data. We'll help clarify integration direction and a PoC starting point.
Email: ai@double-wise.com

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